Forklift Tires

Selecting The Right Tires for Your Forklifts

Barry Uncategorized , , , , , , , ,

It is easy to overlook the humble tire when it comes to maintaining a forklift. Choose the wrong tire, however, and you could end up with a dramatic increase in fleet operating costs or, worse yet, increased safety risks. Choose the right one, and you can realize significant cost-savings, improved safety, and a more efficient operation. For example, a properly chosen tire can last 40 percent longer. Read “Minimizing the Cost of Your Forklift Tires.”

Tires are a safety item that is often over looked, but a good set of tires provide the traction, stability and ground clearance essential for safe lift truck operation. Excessively worn tires reduce ground clearance; bring the bottom of the mast and the engine oil pan dangerously close to the ground.

Making those right decisions can be difficult, because contrary to conventional wisdom, tires are very complex components. There are many brands, types, compounds and treads, which means you must be fully armed with data before making a purchase. Here are some questions we typically ask our customers:

  1. What type of fuel (IC or electric) does your forklift use?
  2. How heavy is your typical load?
  3. How long is your typical run?
  4. What kind of problems are you experiencing with your tires now?
  5. Does your forklift operate over dock plates?
  6. On what types of surfaces do you operate your forklift?
  7. Is your forklift used for multiple shifts?
  8. What percent of time is your forklift loaded?
  9. What is your average and top speed of your forklift?
  10. If you are evaluating tires for more than one forklift be prepared to answer the previous questions for each unit.

In addition to knowing the specifics about your tire needs, it will be helpful for you to understand the unique wording used for forklift tires. Durometer is used to describe the hardness of forklift tires. The higher the durometer number, the harder the tire. Most load tires range in durometer from 83 to 95. Our industry uses a couple of standard classifications that cover 80 percent of the tires purchased today.

Softer tires, like rubber, provide better traction for facilities where frequent maneuvering is required. They also are more forgiving of floor debris and offer the operator a more comfortable ride. Be aware, however, tires made of softer compounds create heat and wear faster, making them a less desirable choice for applications where maximum speed and long runs are the norm.

Harder tires are excellent for maximum loads, multiple shifts, long runs and high speed applications. They will wear better and last longer than tires made of softer compounds. But the ride will be harder and the tire more vulnerable to floor debris. They offer less resistance and are well suited to operators especially concerned with energy efficiency. Universal Compound tires are good all-around tires for the average user, but not always the best choice for durability and traction depending upon your application.

The actual tread of the tire is important to consider, too. Pay special attention to whether you want a smooth tire, such as for indoor applications, or a treaded one, for forklifts operated outdoors or over uneven terrain.

We recommend operators track by application how well their tires perform. Create a spreadsheet with rows for each of your forklifts. Track the date tires were purchased, the type of tire, the reason for the replacement and the hour meter reading. Over time, you will see trends emerge that will help you adjust purchasing decisions for the type of performance you need, such as correlations between harder tires and damage, or softer tires and premature wearing. Inspecting tires is always part of our Planned Maintenance Program. 

In the end, there is no one tire that can optimize tread life, traction, durability and fuel efficiency. The key is finding the best fit for each of your forklift material-handling applications. Working with a company that is knowledgeable about forklift tires can assist you in selecting the right application and optimize your fleets for performance.

Cal-Lift Inc. has been helping companies select the right tires for forklifts, terminal tractors and container handlers for decades. Give us a call today at 800-322-5438 to discuss your tire performance and let us help you improve your bottom line!

Minimizing the Costs of Your Forklift Tires

Barry Forklift Service, Material Handling Equipment, Uncategorized , , , , ,

Your forklift tires are the only thing that stands between thousands of pounds of forklift and the Earth beneath. As many can attest, if you ignore the importance of the tires, bad things can happen including more frequent replacement, increased operating costs, accidents and even injuries. Some experts estimate that forklift tires can account for as much as 30% of a forklift’s operating budget.

Following are a few things you can do to ensure that you have optimized the performance of your forklift tires and are getting the best performance and useful life.

Selecting the right tire

We could write an encyclopedia on this topic as there are many factors to consider. Our best suggestion is to meet with a professional who knows forklift tires (like one of our aftermarket customer support representatives).  A trained professional will consider factors like the types of equipment you operate, what type of surface they are operating on and what are the conditions of operation? Do your forklifts operate on a smooth surface in a temperature-controlled environment, or is the surface rough, gravel, blacktop or is the floor subject to debris? Are your forklifts making frequent turns, never getting to full speed, or do your forklifts frequently make long runs which generate much more heat?

After consulting with you and observing your operation, a professional can suggest tires that will last longer, wear better, resist heat, while maximizing operator comfort.

And if you’re purchasing a new forklift, make sure the right forklift tire is part of the quote. Standard issue tires can work for some operations, but be sure you’re getting the right tire for your operation before you put it into service.

Little known fact: If your forklifts frequently carry loads that are half the rated capacity of the forklift, it puts more pressure on your steer tires as the load up front does not balance out the load of the counterweight.

Keep up the Pressure

Keep tires inflated to the recommended pressure. Over-inflation and under-inflation both cause uneven wear.

Purchase a Premium Tire

We’re not suggesting you simply purchase the most expensive tire. However, purchasing a tire simply because it’s on sale or is the lowest cost alternative, will often end up costing you more in the long-run. After consulting with a professional, there are usually options based upon your operation and budgetary constraints. Finding the BEST tire for your operation, usage, wear and tear, will pay off in the long run. The quality of tire should likely increase with the weight of the load, length of the run and condition of the surface on which it operates.

Match Tires to Application

Use tires that are suitable for the specific conditions of your warehouse, such as cushion tires for indoor use or pneumatic tires for outdoor use.

Rotation and Alignment

  • Regular Rotation: Rotate tires regularly to ensure even wear.
  • Alignment: Ensure the forklift’s alignment is correct to prevent uneven tire wear.

Frequent Inspections

Pre-shift inspections are required by OSHA and tire inspections are part of that process.  Look for things like stress cracks, tread wear and chunking. Knowing how to determine wear on your tires depends upon the type of tire and how the manufacturer determines it is time to replace. When you purchase your forklift tires, be sure the representative explains how to inspect them and when it is time for “re-tirement.” And make that inspection part of your forklift operator training. All your operators should know how to inspect all your forklift tires.

Keep it Clean

Keeping the surface a forklift operates on clean will provide additional useful life of your forklift tires. Metal bands, shrapnel, nails, screws and the like are the obvious enemies of a forklift tire and if your operation is manufacturing, you probably have plenty of debris to consider. Often times a floor sweeper (rider or push) will pay for itself over time in reduced damage to your tires.

In addition to the obvious culprits there are other concerns with operating surface. Dirt and debris can build which can reduce traction of the forklift tires creating a dangerous operating environment. A regular review of your floor can also reduce damaging factors. Things like uneven concrete joints, cracks in pavement or concrete surfaces and dock plates that are un-even or damaged can reduce wear and increase damage. Some customers even consider the condition of the tractor trailer floors. Things like nails in the floors or large splinters in trailer floors can wreak havoc on your forklift tires.

Creating a regular process for purchasing and caring for forklift tires can provide many benefits to safety, productivity and your bottom line. Our Planned Maintenance program can take a lot of these considerations off your hands. Learn more and get a quote customized to your operational needs.

To consult with one of our tire professionals, please contact us at 800-322-5438.